Description
3-PIECE YOGA WHEEL SET
Three Sizes. One Progressive Mobility System.
The 3-Piece Yoga Wheel Set combines three progressive wheel sizes for backbends, spinal mobility, stretching, flexibility, balance and controlled movement training.
The small, medium and large wheels create different curvatures and contact areas, allowing users to move from more targeted mobility work toward broader back-opening and full-body stretching exercises.
For brands and professional buyers, the existing 3-piece configuration is only a starting point. ZJSD can help develop different diameters, widths, curvature, padding thickness, surface materials, ABS core structures, progression logic and complete new wheel concepts — including projects requiring custom mold development.
SET CONFIGURATION
Small · Medium · Large
INNER CORE
Reinforced ABS Structure
SURFACE OPTIONS
TPE · EVA · Project-Based Materials
SET OPTIONS
1-Piece · 2-Piece · 3-Piece
APPLICATIONS
Yoga · Stretching · Mobility · Flexibility
DEVELOPMENT
OEM · ODM · Custom Mold
PROGRESSIVE SIZES · ABS CORE · TPE / EVA SURFACE · PRODUCT DESIGN · CUSTOM MOLD
PROGRESSIVE TRAINING SYSTEM
Different Curves Create Different Training Possibilities
Changing the wheel diameter changes the curvature and the way the body interacts with the product. A multi-size set therefore creates more than a packaging bundle — it creates a progression system.
SMALL WHEEL
TARGETED MOBILITY
Useful for more focused stretching and mobility work around smaller contact areas such as the arms, neck and targeted muscle groups.
MEDIUM WHEEL
BALANCED SUPPORT
Creates an intermediate curvature for shoulder opening, back mobility and progressive stretching work.
LARGE WHEEL
DEEPER EXTENSION
Provides broader support for backbends, spinal extension and larger-range flexibility exercises.
MATERIAL & STRUCTURE
The Wheel Is a System of Components
The finished feel of a yoga wheel depends on the relationship between the structural core and the contact surface. The current platform uses a reinforced ABS inner core with TPE or EVA foam surface options, while OEM projects can be developed around different product requirements. :contentReference[oaicite:1]{index=1}
ABS CORE
Forms the structural foundation of the wheel and can be evaluated together with diameter, width and geometry.
TPE SURFACE
Offers a practical direction for cushioning, grip, color development and branded presentation.
EVA SURFACE
Provides another foam option that can be developed around firmness, weight and target positioning.
PADDING THICKNESS
Adjust padding thickness and firmness according to the desired contact feel.
SURFACE TEXTURE
Anti-slip textures, patterns and visual details can be explored according to the project.
CORE COLOR
ABS core color can also be coordinated with the broader product design.
FROM EXISTING PRODUCT TO NEW PRODUCT
Don’t Just Customize the Wheel.
Develop a Better One.
Changing the color or logo creates a private-label product. Changing the geometry, curvature, padding or internal structure can create a genuinely different product.
If your brand wants a more distinctive yoga wheel, ZJSD can help evaluate diameter, width, curvature, core structure, padding, surface material, grip details, progression logic and overall user experience.
When an existing mold cannot achieve the concept, we can also help evaluate custom tooling and mold development for suitable projects.
YOUR PRODUCT DOES NOT HAVE TO BE LIMITED BY AN EXISTING MOLD.
PRODUCT DESIGN SUPPORT
You Don’t Need a Finished Engineering Drawing to Start.
A product-development project can begin with a CAD drawing — but it can also begin with a photo, sample, competitor reference, sketch, training concept or simply a problem you want the new product to solve.
We can help organize those requirements and evaluate the practical design direction before tooling and sampling.
WHEEL GEOMETRY
Diameter, width, curvature, proportions and contact geometry.
PROGRESSION DESIGN
Develop small, medium and large sizes around a more logical training sequence.
CORE STRUCTURE
Evaluate internal ABS geometry and structural requirements around the product concept.
PADDING
Develop thickness, firmness and cushioning feel according to the target user.
SURFACE MATERIAL
Explore TPE, EVA or other suitable contact-surface materials.
FUNCTIONAL DETAILS
Evaluate grip, surface texture, branding areas and other structural features.
CUSTOM MOLD DEVELOPMENT
When the Existing Mold Is Not Good Enough
Existing molds are useful when the goal is fast private-label development. But they should not dictate every future product.
If a new wheel requires a different diameter, curvature, width, structural profile or other molded geometry, we can help evaluate the tooling path needed to move the idea toward a physical sample.
01 /
CONCEPT
Photo · Sketch · Sample · Requirement
02 /
STRUCTURE REVIEW
Geometry · Materials · Mold Feasibility
03 /
TOOLING & SAMPLE
Develop tooling where required and create the first physical product.
04 /
TEST & REFINE
Evaluate the product and adjust before production.
CHOOSE YOUR DEVELOPMENT LEVEL
From Private Label to New Product Development
LEVEL 01
PRIVATE LABEL
Existing product + custom color + logo + pattern + packaging.
LEVEL 02
PRODUCT MODIFICATION
Adjust diameter, width, padding, surface material, set configuration or structural details.
LEVEL 03
NEW PRODUCT DEVELOPMENT
Develop new geometry, progression logic, structure and custom molds around your concept.
VISUAL & BRAND DEVELOPMENT
Once the Product Works, Build the Brand Around It.
The current product platform supports standard colors, Pantone matching, gradient and dual-color directions, logo application and broader graphic concepts. :contentReference[oaicite:2]{index=2}
CUSTOM COLOR
Coordinate wheel surfaces and components with your brand palette.
LOGO & PATTERN
Explore suitable logo applications, geometric graphics or broader printed concepts.
PRIVATE LABEL PACKAGING
Develop retail boxes, set packaging, carry solutions or branded presentation.
BUILD A TRAINING KIT
The Yoga Wheel Doesn’t Have to Be Sold Alone
The existing product can be supplied as a 3-piece wheel set or developed into broader flexibility, mobility and yoga collections. Current kit directions include wheel-and-mat bundles and broader flexibility training sets. :contentReference[oaicite:3]{index=3}
YOGA MATS ·
YOGA BLOCKS ·
YOGA STRAPS ·
PILATES BALLS ·
RESISTANCE BANDS
ONE TRAINING CONCEPT → MULTIPLE PRODUCTS → A STRONGER PRODUCT SYSTEM
BUILT FOR B2B
For Brands That Want More Than a Standard Wheel
YOGA & PILATES BRANDSDevelop differentiated wheels and progression systems around your own training philosophy.
MOBILITY & FITNESS BRANDSCreate wheel systems around flexibility, stretching and mobility applications.
RETAILERS & DISTRIBUTORSBuild private-label or exclusive wheel configurations for different markets.
STUDIOS & TRAINING PROGRAMSDevelop products around class systems, exercise progressions and professional-use programs.
HAVE A BETTER YOGA WHEEL IDEA?
Let’s Design It.
Mold It. Sample It. Improve It.
Send us a reference product, sketch, photo, sample, target dimensions or training concept and tell us what you want to improve.
We can help evaluate the geometry, structure, materials, custom mold requirements, sampling route, branding and packaging before moving toward production.
START A PRODUCT DEVELOPMENT PROJECT →
CONCEPT · DESIGN SUPPORT · CUSTOM MOLD · SAMPLING · OEM · ODM
